Dude, just make one out of paper machet, paint it with a gloss, and there you have it. You can put plastic over the machet design to give it a more realistic look. We made a few back in October and Iron Man was the one I made. Shouldn't take more than 3 hours.
There is a forum member over at the 405th named sharkhead that made a pepakura model of a ironman helmet that I even put together and finished and I'm in the process of making the mold
here is what it looked like when it was just paper, I would post more pics of my progress but I want to save that for my own thread
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