Zenien
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the firm has been able to "shrink the PS3's chips and tweak its design," which aided in getting the cost per machine "to around $400 now, from above $800 just before it went on sale in November 2006
http://www.engadget.com/2008/01/12/sony-cuts-playstation-3-production-cost-in-half/
One of the primary reasons listed was 'reduction of parts' so beyond just the motherboard simplification revisions I bet the 400 dollar cost is for the 40 gig PS3 at this point (they still haven't moved to 65nm). I'd bet that they might be making a hairs profit of off the 80 gig.